Quickly turning ideas into award-winning designs

Driving the improvement of production capacity with 3D printers
Xiumei Model, the First-class Manufacturing Expert of the 3D Printing Ship Model Industry

The ship model is a proportional model that is produced in strict accordance with the shape, structure, color, and even interior components of a real ship. Because of its true reproduction of the main characteristics of the original ship, the ship model has excellent workmanship, and it itself contains the ship culture and has a high collection value. A high-quality, worthy collection of ship models can completely and truly reproduce the history of a shipping company and a ship brand.


The high-quality ship model appearance and geometric fit are consistent with the height of the real ship. In the ship model making process, the ship model surface requires not only good flow linearity, but also high geometric machining accuracy. The traditional manual stakeout production method is extremely inefficient, and it is difficult to ensure the machining accuracy of the ship model surface. 3D printing technology can be combined with industrial design concepts to accurately restore design ideas and realize the production of arbitrarily complex shapes. It has high processing precision and good surface quality. It can print 0.2mm fine product details and is suitable for ship model internal structure. The embodiment of the fine structure and high production efficiency is more environmentally friendly than the traditional model manufacturing method. 3D printing technology has obvious advantages in model making. Nowadays, both large and small model companies have gradually adopted 3D printing technology instead of traditional production methods, which is a mainstream model processing method.



The products of Xiumei Model are mainly made up of various models. Among them, the ship marine engineering, luxury cruise, and other models are the company's main products. Since the products are exquisitely crafted and realistic, they are well-made and exported to all over the world. It is the first-class ship model production company in China. It is currently a member of the China Shipbuilding Industry Association, the China Shipbuilding Industry Association Boat Branch and the Shanghai Additive Manufacturing Association, and has passed the ISO 9001 quality system certification. Since 2013, it has introduced UnionTech 3D printing equipment. At present, there are more than 30 UnionTech light-curing 3D printing equipment and several large-scale 3D printing G1400 equipment.



The company is committed to becoming a 3D printing base with advanced equipment, leading technology and largest scale in China. In 2018, Pantech was established in Nantong, Jiangsu Province, focusing on the production of various ship models. Pantech is the third modern factory set up by Xiumei Model integrating intelligent manufacturing and 3D printing in the domestic layout. At the same time, it also introduced UnionTech SLA 3D printing equipment and set up a 3D printing innovation center to display the 3D printing intelligent manufacturing system.


Keeping improving and making products into works of art



Xiumei Model's main products include various types of container ship models, offshore models, semi-submersible drilling platform models, tanker models, transport ship models, dredgers, military models, Liaoning ship model aircraft carrier models, medium and deep water semi-submersible drilling platforms, boat models, antique boat models, etc. Each piece of work is uniquely designed, and the finished ship model is mainly used for project display, bidding, gifts, teaching, etc.



The company relied on manual production before the introduction of 3D printing, with long construction period and low production capacity. Since the introduction of Luen Thai 3D printing, the production capacity has been rapidly increased, and 70-80 projects and hundreds of ship model products can be produced every month. The length of the large ship model is about 9m. The bottom of the large ship model is NC machined, and the rest of the structure is completed by 3D printing. The smaller ship model adopts 3D printing and the whole ship is about 1.2m long and 30cm wide. 3D printing technology not only effectively increases production capacity, but also greatly simplifies the production process. A perfect ship model production process is from customer order to 2D drawing production, and then 3D data modeling is completed according to 2D image files. 3D modeling data will be imported into a 3D printing device to complete the hull structure after being simply processed by the 3D printing software. Eventually, the printed parts will be color processed and assembled into a perfect finished product.


Materials

The versatility of 3D printing materials decides the versatility of products. With nearly 20-year practice and experience in the industry,UnionTech has developed stereo lithography apparatus (SLA) materials with industrial performance close to that of engineering plastics,high-transparency acrylic SLA materials,high-flexibility SLA materials and heat-resistant SLA materials that could replace molds.

Unionfab Cloud

Unionfab Cloud is an industrial Internet cloud and intelligent manufacturing platform developed by UnionFab specifically for the 3D printing industry. Based on advanced technologies,such as intelligent hardware,cloud computing,edge computing,IoT and AI,it achieves intelligent interconnection of 3D printing equipment and offers users functions like cloud 3D printing,intelligent production scheduling,restoration of auxiliary data models,remote monitoring of equipment,equipment health management,production data analysis and standardization of full service processes,supporting enterprises to improve the actual production efficiency with less dependence on field production personnel and to achieve fine management of the production procedure.

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